Vision AI Precision
Measurement & Detection
Sub-millimetre measurement intelligence using Vision AI, laser, and sensor fusion: distance, position-based fixing, defect detection, diameter, length, angles, and fully custom parameter detection — with on-premises AI development for your specific production requirements.
Measurement Precision
Inspection Cycle Time
Defect Detection Rate
Custom Parameter Support
Every Dimension. Every Parameter.
From standard geometry to application-specific custom parameters — our AI systems measure what matters most to your quality process.
Distance Measurement
- Gap & clearance measurement
- Standoff distance verification
- Depth & step height
- Flatness deviation
Position & Fixing
- X/Y/Z absolute position
- Angular orientation
- Hole location verification
- Assembly alignment
Defect Detection
- Surface scratches & cracks
- Porosity & voids
- Coating defects
- Foreign material inclusion
Dimensional Inspection
- Diameter (OD & ID)
- Length & width
- Thread pitch & form
- Profile & contour
Angle Measurement
- Bend angle verification
- Tilt & inclination
- Twist measurement
- Angular runout
Surface Inspection
- Texture & roughness (visual)
- Color & gloss uniformity
- Pattern alignment
- Marking readability
Statistical Process
- Real-time Cpk monitoring
- SPC chart generation
- Trend detection alerts
- Process drift warnings
Custom Parameters
- Any visual-derivable metric
- Application-specific rules
- Multi-step compound checks
- Bespoke acceptance criteria
Sensor Technology Stack
We select and fuse the optimal sensor combination for your application — not one-size-fits-all hardware.
Vision AI Cameras
High-resolution industrial cameras with strobed LED illumination and global shutter for crisp images of moving parts. Deep learning models identify defects, measure geometry, and verify positioning.
- 2MP – 50MP sensor options
- Global shutter for motion freeze
- Telecentric lenses for metrology
- Multi-spectral (UV, IR, visible)
- Line-scan for continuous web inspection
Laser Measurement
Laser triangulation, time-of-flight, and structured light systems for micron-level depth and 3D profile measurement. Immune to ambient light variation and surface color/reflectivity.
- Laser triangulation (±1µm precision)
- 3D structured light scanning
- Time-of-flight depth sensing
- Line laser profilers for contour
- Multi-point laser arrays for flatness
Sensor Fusion
Combining cameras, lasers, capacitive, and inductive sensors into a unified measurement system. AI-driven fusion resolves conflicts and delivers the most reliable composite measurement.
- Camera + Laser hybrid systems
- Capacitive proximity for metals
- Inductive for ferrous parts
- Encoder-synchronised triggering
- Environmental compensation (temp/vibration)
How the System Works
High-speed sub-millimeter quality loops deployed on-premise at your factory floor.
Sensor Trigger
Arrival triggers synchronized global shutter cameras & laser profilers.
Profile Acquisition
Triangulation sensors capture a sub-millimeter 3D profile scan.
Feature Extraction
Deep models analyze pixel and point-cloud data for anomalies.
Tolerance Check
Measurements validate against CAD geometry and SPC tolerances.
PLC Feedback
Direct signal executes sorting/rejection gate in under 100ms.
AI Built at Your Facility.
Not in a Lab.
Generic AI models trained on public datasets cannot reliably inspect your specific parts, materials, and production conditions. Our on-premises development approach deploys our engineers and equipment directly to your facility — collecting real production data, training models on your actual defect library, and validating performance against your quality standards before going live.
This approach eliminates generalisation errors, reduces false reject rates, and achieves full accuracy weeks faster than remote deployment methods.
Site Assessment & Data Collection
Engineers arrive on-site with calibration equipment. Production samples collected across all part variants and defect types.
AI Model Training & Calibration
Deep learning models trained on your data. Measurement algorithms calibrated to your metrology standards and CMM data.
Validation & Acceptance Testing
System validated against your acceptance criteria with Gauge R&R studies. Cpk performance verified before go-live.
Production Deployment & Optimisation
System goes live. AI continuously improves through production feedback. Weekly performance reviews for first month.
Industry Applications
Precision measurement AI deployed across the most demanding manufacturing sectors.
Automotive
Bore diameter, thread pitch, weld bead geometry, gap & flush panel measurement on body panels and drivetrain components.
Aerospace
Turbine blade profile, fastener hole position, composite layer thickness, and surface roughness measurement to AS9100 standards.
Electronics
PCB component placement, solder joint inspection, connector pin length, and flex circuit bend radius measurement.
Medical Devices
Implant dimensional compliance (ISO 13485), catheter diameter, surgical instrument edge radius, and packaging seal integrity.
Metal Fabrication
Sheet metal bend angle, punch-die clearance, weld penetration, and stamped part flatness measurement.
Plastics & Injection Moulding
Wall thickness variation, weld line detection, gate vestige height, and dimensional compliance for tight-tolerance moulded parts.
Common Questions
Need Precision You Can Count On?
Tell us your measurement challenge. Our applications engineers will design a solution using the optimal vision, laser, and sensor combination — then build and validate it at your facility.